Mantener las bandas transportadoras funcionales y limpias ayuda a mantener el funcionamiento de las centrales eléctricas de carbón

18 de junio de 2013

[Neponset, IL] – If the turbine is the heart of the coal-fired power plant, the boiler/furnace is the stomach and the belt conveyors are the esophagus, keeping the power source well supplied.

Without the belt conveyor system, the fuel does not get where it needs to go, when it needs to get there. And of course, if the systems are not working as they should, there are consequences in production output and cost.

A key to plant efficiency is keeping those coal-handling conveyors running at peak levels. But like all mechanical systems, a belt conveyor runs more cleanly, safely and productively when it receives effective maintenance. This maintenance keeps performance levels at plant standards and avoids unscheduled outages. Effective maintenance requires proper planning, proper information and effective and safe labor.

One issue affecting coal-fired power plants is the worry about hazards from coal dust leading to fire and explosion.

The problems from the creation, escape or accumulation of coal dust are now multiplied by the increased possibility of regulatory citations, fines and shutdowns, making it imperative that plants prevent the escape of coal dust. A key to minimizing the release of dust in coal handling is the proper maintenance of the conveyors and corresponding components, including belt cleaners, transfer point seals, dust curtains, dust suppression systems and dust collection systems. Proper adjustment and timely replacement of belt cleaners, for example, will minimize the problems with carryback releasing coal dust all along the conveyor.

As plants reduce their staff, some plants now entrust some or all of their conveyor equipment installation and maintenance work to outside contractors. Utilizing contractors allows plant personnel to focus on the plant’s core activities. This tactics keeps the management of maintenance in the hands of the plant, while outsourcing the actual labor.

Additionally, routine inspections can extend the life of the belt and conveyor components by keeping minor, easily corrected problems from turning into major and costly headaches. In the best operations, maintenance workers routinely walk the conveyor system looking for indications of potential trouble.

Conveyor inspections and maintenance can pose significant risks to employees because these activities bring the worker into close proximity with the conveyor system under potentially dangerous conditions.The worker is exposed to moving belts, rolling components and pinch points, all in an environment that is commonly dirty, distracting and noisy.

The best approach to safety is a training program that develops a healthy respect among the engineers, operations personnel and maintenance staff for the power of the conveyor and the risks inherent in its operation.

The goal is to provide maximum conveyor availability through quality work with minimal disruption to the production routine. Ironically, plants that cut corners on maintenance and cleaning activities for their conveyors and other systems can end up paying more over the long term in terms of environmental problems and service costs to cope with fugitive material in their plant.

Efficient and effective maintenance lowers costs, not just for the maintenance department, but the total operation. It produces benefits in operating efficiency, system availability and ultimately the plant’s bottom line.

Depending on the plant’s size, a 1% difference in system availability for a coal-fired power plant could be worth $1 million to $2 million dollars in annual revenue. An unscheduled conveyor outage or a component failure that decreases generating availability be even 1/10 of 1% is a significant loss.

In coal-fired power plants, efficient fuel handling on belt conveyors is essential to plant productivity. Maintenance that is properly planned with the proper information and performed safely and effectively, will keep those coal handling systems available.

 
 

The accumulation of dust along the conveyor creates hazards leading to possible fire and explosion.

A clean conveyor system allows maintenance work to be completed quickly and the the system runs more efficiently, increasing productivity.

 

Walk the Belt™ de MartinPLUS®


Los programas de inspección de rutina y de mantenimiento del transportador ofrecen revisiones regulares programadas de los componentes del sistema de manejo de materiales a granel.

El programa Walk The Belt™ de Martin Engineering ofrece un equipo especializado con los conocimientos necesarios para alcanzar altos niveles operativos y mantener el sistema del transportador en funcionamiento y con una productividad máxima. 

Este programa puede incluir tareas de mantenimiento que se realizan regularmente o bajo pedido.

Click here to learn more about the MartinPLUS® Walk the Belt™.

Martin Engineering's Walk the Belt™ service can keep your plant running more efficiently.

ABOUT THE AUTHORS

Mark N. Stern
Martin Engineering Corporate | Global Market Development Manager
Since joining Martin in 1980 as a Marketing Specialist, Mark has been active in most of the company’s Sales and Marketing roles, including Product Manager, EPSS Manager, Marketing Manager and Sales Manager.He is currently focused on expanding Martin’s Global Service Capabilities and developing the market for Martin products where pollution control equipment is an integral part of power generation. Stern holds a Business degree from Purdue University.


Andrew D. Marti
Martin Engineering Corporate | Global Technical Writer
Andy Marti has more than 20 years of experience in writing about the problems and solutions in bulk-materials handling. He has served as coordinating author and editor for all four editions of Martin Engineering's Foundations™ books on improving the performance of belt conveyors and transfer points. Marti holds a B.A. in Journalism from Central Michigan University and an M.A. in Communications Media from the University of Northern Iowa.



Cleanscrape.Com is now Martin Engineering

Effective October 15, 2016, CleanScrape GmbH was acquired by Martin Engineering. Martin is known for being an innovative leader in belt cleaning, among many other areas. The CleanScrape belt cleaner will continue to be manufactured with the highest quality assurance backed by the same great service. Product quality and customer relations will remain our priority.